{"id":981,"date":"2020-03-02T16:02:12","date_gmt":"2020-03-02T15:02:12","guid":{"rendered":"https:\/\/wellermotor.de\/technology\/production-technology\/"},"modified":"2020-09-23T13:53:10","modified_gmt":"2020-09-23T11:53:10","slug":"production-technology","status":"publish","type":"page","link":"https:\/\/wellermotor.de\/en\/technology\/production-technology\/","title":{"rendered":"Production Technology"},"content":{"rendered":"[et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” _builder_version=”4.2″ custom_padding=”25px||||false|false” custom_padding_tablet=”” custom_padding_phone=”10px||6px||false|false” border_width_top=”4px” border_color_top=”#ba8c2e”][et_pb_row column_structure=”1_3,2_3″ _builder_version=”4.2″ background_color=”rgba(83,83,83,0.37)” use_background_color_gradient=”on” background_color_gradient_start=”#9F9A96″ background_color_gradient_end=”#bcbcbc” background_last_edited=”on|desktop” background_enable_color_phone=”off” use_background_color_gradient_phone=”off” border_radii=”off|50px|0px|0px|50px”][et_pb_column type=”1_3″ _builder_version=”4.0.11″ background_color=”#ffffff” z_index=”0″][et_pb_image src=”https:\/\/wellermotor.de\/wp-content\/uploads\/2020\/01\/Weller-Motor-origninal.jpg” _builder_version=”4.1″][\/et_pb_image][\/et_pb_column][et_pb_column type=”2_3″ _builder_version=”4.0.11″ background_color=”#ffffff”][et_pb_text _builder_version=”4.2″ header_text_align=”center” custom_padding=”20px||||false|false” header_font_size_tablet=”” header_font_size_phone=”22px” header_font_size_last_edited=”on|phone”]\n

The Weller Technology<\/h1>\n[\/et_pb_text][et_pb_text _builder_version=”4.2″ text_font_size=”20px” text_line_height=”1.8em” text_orientation=”center” custom_padding=”|20px|20px|20px|false|false” text_font_size_tablet=”” text_font_size_phone=”18px” text_font_size_last_edited=”on|desktop”]\n

is an innovative and internationally patented process for the manufacturing of rotating electrical machines.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.1″ background_color=”#f5f5f5″ custom_padding=”||4px|||” top_divider_style=”arrow” top_divider_color=”#e09900″ top_divider_height=”23px”][et_pb_row custom_padding_last_edited=”on|phone” _builder_version=”4.2″ custom_padding_tablet=”” custom_padding_phone=”0px||8px||false|false”][et_pb_column type=”4_4″ _builder_version=”4.0.11″][et_pb_text admin_label=”Produktionstechnik” _builder_version=”4.2″ header_font_size=”35px” header_2_text_align=”center” header_2_font_size=”28px” header_2_font_size_tablet=”” header_2_font_size_phone=”22px” header_2_font_size_last_edited=”on|phone” header_text_shadow_style=”preset1″]\n

Production Technology<\/h2>\n[\/et_pb_text][et_pb_text _builder_version=”4.1″ text_font_size=”18px” text_orientation=”center”]\n

The motors can only be partially manufactured using conventional production technology.<\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ custom_padding_last_edited=”on|phone” _builder_version=”4.2″ background_color=”#f5f5f5″ custom_padding_tablet=”” custom_padding_phone=”0px||||false|false” border_width_bottom=”5px” border_color_bottom=”#977f51″][et_pb_row column_structure=”1_3,1_3,1_3″ _builder_version=”4.0.11″ custom_padding=”||0px|||”][et_pb_column type=”1_3″ _builder_version=”4.0.11″][et_pb_image src=”https:\/\/wellermotor.de\/wp-content\/uploads\/2020\/01\/Rotor-WT42BL70V1-200.jpg” align=”center” _builder_version=”4.1″][\/et_pb_image][et_pb_text admin_label=”Rotor” _builder_version=”4.1″ header_3_text_align=”center”]\n

Rotor<\/h3>\n[\/et_pb_text][et_pb_text _builder_version=”4.1″]\n

The rotor is largely identical in construction to the current standard both as a squirrel-cage rotor for the asynchronous motor and as a magnetic pole armature for the synchronous motor.<\/p>\n

The only thing that needs to be taken into account is that the shell surface must be homogeneous when using the unwinding system.<\/p>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.0.11″][et_pb_image src=”https:\/\/wellermotor.de\/wp-content\/uploads\/2020\/01\/WT42-3Ph-Wicklung-200.jpg” align=”center” _builder_version=”4.1″][\/et_pb_image][et_pb_text admin_label=”Erregerwicklung” _builder_version=”4.1″ header_3_text_align=”center”]\n

Excitation winding<\/h3>\n[\/et_pb_text][et_pb_text _builder_version=”4.1″]\n

Familiar manufacturing technology is not suitable for the winding process.
A new machine must be developed and built for this purpose. This machine has to produce the coil structure with self-bonding wire very precisely in hot conditions.<\/p>\n

The windings are intended to be applied from 3 sides simultaneously.<\/p>\n

After the winding process the excitation winding is shaped. This also requires the development and manufacturing of a new machine,<\/p>\n[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_3″ _builder_version=”4.0.11″][et_pb_image src=”https:\/\/wellermotor.de\/wp-content\/uploads\/2020\/01\/Motor-WT42BL70V1-200.jpg” align=”center” _builder_version=”4.1″][\/et_pb_image][et_pb_text admin_label=”Erregerwicklung” _builder_version=”4.1″ header_3_text_align=”center”]\n

Iron core stator<\/h3>\n[\/et_pb_text][et_pb_text _builder_version=”4.1″]The iron core stator does not require any gearing for the winding and no longer needs to be manufactured as a stamped part. The required hollow cylinder can be produced easily and without waste by winding flat strip material on end. This technique is already used in engine construction in much more complicated forms. All subsequent steps such as insulation coating and gluing in the excitation winding can be carried out using state-of-the-art technology. The required adhesive force for a secure fastening of the excitation winding on the iron core stator can be achieved with a 30 to 100-fold safety without any difficulties.[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.1″][et_pb_column type=”4_4″ _builder_version=”4.1″][et_pb_text _builder_version=”4.1″ text_orientation=”center”]\n

A detailed description of the Weller technology can be found under:<\/h4>\n[\/et_pb_text][et_pb_button button_url=”https:\/\/wellermotor.de\/en\/technology\/technical-description\/” button_text=”Technical description” button_alignment=”center” _builder_version=”4.1″ custom_button=”on” button_text_size=”18px” button_text_color=”#535353″ button_bg_color=”#ffab42″ button_border_width=”0px” button_border_color=”#ffab42″ button_border_radius=”20px” button_use_icon=”off” box_shadow_style=”preset2″][\/et_pb_button][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.1″ background_color=”#666666″ custom_padding=”9px||5px|||”][et_pb_row column_structure=”2_5,3_5″ _builder_version=”4.6.0″ custom_margin=”|auto||auto|false|false” custom_padding=”20px||20px||false|false”][et_pb_column type=”2_5″ _builder_version=”4.1″][\/et_pb_column][et_pb_column type=”3_5″ _builder_version=”4.1″][et_pb_text _builder_version=”4.6.0″ link_text_align=”right” link_text_color=”#f5f5f5″ text_orientation=”right” hover_enabled=”0″ text_orientation_tablet=”” text_orientation_phone=”center” text_orientation_last_edited=”on|phone” sticky_enabled=”0″]\n

IMPRINT<\/a>\u00a0 |\u00a0<\/span> DATA PROTECTION\u00a0 |\u00a0<\/span> \u00a0<\/a>COOKIE POLICY(EU)<\/a><\/p>\n[\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section]\n","protected":false},"excerpt":{"rendered":"

The Weller Technologyis an innovative and internationally patented process for the manufacturing of rotating electrical machines.Production TechnologyThe motors can only be partially manufactured using conventional production technology.RotorThe rotor is largely identical in construction to the current standard both as a squirrel-cage rotor for the asynchronous motor and as a magnetic pole armature for the synchronous […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":963,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","loftloader_page_shortcode":"","footnotes":""},"class_list":["post-981","page","type-page","status-publish","hentry"],"yoast_head":"\nProduction Technology - Patent des Wellermotors<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/wellermotor.de\/en\/technology\/production-technology\/\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Production Technology - 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